Pharmaceuticals & Life Sciences, Cosmetics

We provide a High end Purity System to Pharmaceuticals, Biotech, cosmetics & healthcare industries. Our high purity water used as raw material ingredients & solvent in the processing, formulation & manufacture of pharmaceuticals products, API” s & intermediates and also for washing of equipment, rising of containers & analytical reagents, etc.

Our designed systems meet global standards of USP, Ph Eur, CGMP, MHRA, WHO regulatory norms, We provide a system for Purified Water Generation, Storage & Distribution, WFI generation, WFI Storage & Distribution, pure steam generation and distribution along with other utilities & reuse of reject Water.

Multi-grade Sand Filters

RAPID MGF is used for removal of suspended solids from Raw Water.

These filters can be operated at high specific flow rates upto 200 m3/hr. while treating water containing suspended solids up to 25ppm and producing treated water having suspended solids up to 5ppm.

Features

  • Less space requires for operations, specific flow rate is higher than conventional filters.
  • Ease in maintenance.
  • Lower backwash water requirement hence saving in cost.

Activated Carbon Filter

RAPID ACF - Activated carbon filter is provided in order to remove colour, odour, free chlorine & organics to some extent. The activated carbon media is a very good absorbent which absorbs the free chlorine from filtered water. This unit is charged with an activated carbon bed, which is supported on layer of cylix and pebbles. Free chlorine, colour & Organics to some extent from filtered water is removed by activated carbon.

Features

  • Grantee reduction of chlorine from water
  • Designed with ss plate Stainer
  • Coal based Activated Carbon with Iodine value <950
  • Carbon contact time 7.5 to 15 minute
  • Proven System for Removal of Colour, Odour, COD BOD.
  • Easy maintenance
  • Steam Sanitize-able

Iron Removal Filter (IRF)

RAPID IRF is Iron Removal Filters are used to remove the Excess Iron content present in the feed water

IRF systems works on the principal of oxidation of Iron to convert it from a dissolve ferrous in water to a ferric or undissolved state.

Converted ferrous to ferric state is precipitated on a filter bed

For low Iron content in feed water, IRF r consists of Manganese Zeolite for low iron content, where the iron is oxidized to insoluble hydrated oxides that are removed by the mechanical filtering action of the Zeolite bed.

Dual Media Filter (DMF)

RAPID DMF is a combination of MGF+ACF, this system is used for lower side load of suspended matters, taste, odour, and chlorination then MGF+ACF and the end product is clean water with no objectionable taste & suspended matters.on.

Applications

  • Drinking Water Treatment
  • Pre-treatment in RO process
  • Wastewater Treatment

Softeners

RAPID SOFT
Raw Water containing scale forming hardness is not desired by the industry.

Rapid SOFT use the proven technique of ion-exchange for producing treated water with low residual hardness.

Features

  • Consistent treated water quality.
  • Longer operating cycles.
  • Lower Regeneration cost.
  • Simple to install and operate.
  • Specially designed against high residual hardness.

Ultrafiltration Systems

RAPID ULTRA

Most waters contain colloidal particles, organics and fine suspended solids resulting in high SDI (silt density index) which is harmful to downstream water treatment processes..

Ultrafiltration is the ideal cost-effective method for reduction of SDI and Colloidal silica. RAPID ULTRA comes in flow rates up to 200 m3/hrs as standard units.

  • High retention rate for particles, germs, bacteria and viruses.
  • Considerably smaller systems which use conventional flocculation and filtration.
  • Modular design.
  • Less work for the operating personnel due to fully automatic operation.
  • Continuous Operation. & Low maintenance

Potable Water System

RAPID PRO
Reverse Osmosis successfully treats water with dissolved minerals and metals such as aluminium, arsenic, barium, cadmium, chloride, chromium, copper, fluoride, magnesium, iron, lead, manganese, mercury, nitrate, selenium, silver, sulphate, and zinc with the recovery of 85-90%. Reverse osmosis occurs when the water is moved across the membrane against the concentration gradient, from lower concentration to higher concentration.

Features

  • Continuous process.
  • Low energy consumption.
  • High recovery.
  • Skid Mounted Plug & Play System.
  • Automatic & Manual Process (As per the client requirement).
  • With PQ (Performance Qualification).

DM Plant

Raw Water containing dissolved solids is not desired by the industry.

RAPID DE-MINERIALIZATION use the proven technique of ion-exchange for producing treated water with low residual dissolved solids.

A strongly acidic Cation exchanger in Hydrogen form is used to exchange Hydrogen ions for sodium, calcium and magnesium, the cations, producing de-cat ionised water. This de-cat ionised water is fed to a column containing strongly basic Anion exchanger in Hydroxyl form. Here the anions i.e., chlorides sulphates are exchanged for the Hydroxyl ion, producing demineralised water suitable for the industry. The resins are regenerated with hydrochloric acid and the anion with sodium hydroxide at the end of each cycle. To further improve the quality of treated water, it is passed through single bed of cation and anion exchanger in mixed form.

Features

  • Consistent treated water quality.
  • Lengthier operation cycles.
  • Minimise Re-generation cost.
  • Easy to Install and operate.

Applications

  • Boiler feed.
  • Food and beverage industry.
  • Pharmaceutical and chemical industry.
  • Electronic industry.

Purified water generation system

RAPIDpureG is purified water generation system , you choose the fastest and safest way for ultrapure water production. Fast, since it is ready for use and safe, since it has been successfully established in practice. Compact and hygienic due to dead leg-free interconnection technology and completely with all treatment levels from filtration and electrical demineralisation to sterile filtration (HPW version).

RAPIDpureG is specially designed to achieve highest water quality with the lowest conductivity as well as an excellent microbiological safety.

Features

  • Ready-for-use standard product.
  • Short delivery time and set-up.
  • Compact, space-saving, quiet.
  • User-friendly and low maintenance.
  • cGAMP compliant PLC.
  • Audit trail function with optional printer.
  • Economical production of Highly Purified Water up to 5,000 l/h.
  • High degree of efficiency (WCF) of 70 - 75 %.
  • Highest hygiene due to full-fit concept, dead leg free interconnection technology and unique technology.
  • Guaranteed Purified Water quality, according to Ph. Eur. and USP.
  • RAPIDpureG is pre-validated with complete documentation for official verification processes (GAMP, cGMP, FDA compatible).
  • RAPIDpureG guarantees the necessary safety for your Purified Water according to Ph. Eur. and USP.

Storage & distribution

Distribution Skids with Ozone Sanitization / Purified water distribution system

Compact system for the distribution, sanitization & monitoring of purified water, highly purified water & WFI.

RAPIDion water offers a solution for the distribution, sanitization & quality monitoring of pure water. The rack-mounted system is space- managing & reliable alternative to conventional stand-alone units & combines the following process components.

Features

  • UV radiation unit for destruction of the ozone below detection limit.
  • No contamination with ions because the ozone is generated directly from the pure water & dissolves in this water.
  • Effective reduction of the number of germs, TOC & endo toxins are at low concentration of ozone in the pure water.
  • Continuous operation without the need for additional periodic disinfection with chemicals & steam.
  • Sanitary diaphragm valves used throughout system.
  • Every line slope to drain.
  • Recommend envelope gaskets (PTFE encapsulated EPDM).
  • Simple installation & commissioning, very low operating costs.
  • User-friendly and low maintenance.
  • cGAMP compliant PLC.
  • 21 CFR Part 11 compliances with Audit trail function with optional printer.

Distribution Skids with Hot Water Sanitization

Compact system for the distribution, sanitization & monitoring of purified water, highly purified water & WFI.

RAPIDion Water Pvt Ltd offers a solution for the distribution, sanitization & quality monitoring of pure water. The rack-mounted system is space- managing & reliable alternative to conventional stand-alone units & combines the following process components.

Features

  • Flow rate temperature & conductivity measurement (with online TOC measurement as an option).
  • Controller prepared for integration into higher level building management or data storage system.
  • Design & manufacture in accordance with the cGMP guidelines, the recommendations of the “ISPE engineering guide” & the FDA guideline.
  • Continuous operation without the need for additional periodic disinfection with chemicals & steam.
  • Sanitary diaphragm valves used throughout system.
  • Every line slope to drain.
  • Recommend envelope gaskets (PTFE encapsulated EPDM).
  • All piping, free of dead zones, made from stainless steel SS 316L with tri-clamp connections.
  • Use of high-performance sanitary pumps for smooth & quiet operations.
  • Dimensioning of the UV unit.
  • Temperature control (heating) of the water with the aid of double sheet heat exchangers and steam.
  • cGAMP compliant PLC.
  • Audit trail function with optional printer.

Typical PW uses

  • Bulk API or BPC Preparation
  • Non parenteral dosage forms
  • Laboratory activities
  • Cleaning of the above and initial rinses

Typical PW uses

  • Sterile Bulk API or BPC Preparation
  • Parenteral dosage forms
  • Final cleaning rinses for the above two applications

Test key design fundamentals

  • Velocities
  • Slopes
  • Dead-legs
  • Temperatures
  • Water Quality (Sampling)

Validation Process

We follow a standardised validation model,
which covers the four phases

  • Planning
  • Design
  • Construction
  • Testing

The documentation format
confirms

  • 21 CFR Part 11
  • GAMP 5 compliance
  • SCADA & validation

Validation documents
and support

  • Design qualification (DQ)
  • Installation qualification (IQ)
  • Operational qualification (OQ)
  • Support for performance qualification (PQ)